Thursday, March 26, 2015

Fibers Galore!

I don't know about you, but I really love the softness and texture that fibers add to every day life.

When it comest to using fibers in adornments, there are so many possibilities.

I find some good books (pretty much anything I can get my hands on to get my mind going) and I let the inspiration fill my mind. Not only from a design perspective, but also from historical, and other uses point of view. 

How do the techniques used many years ago affect our every day lives? It is such an amazing topic, and one I really look forward to exploring here on LMAJ through the next BootCamp!


And one can never quite have enough fiber material and fun tools to play with right?!

Keep an eye back here to see more fiber related posts!

Tuesday, March 24, 2015

Tutorial Tuesday! Pipe Bezels by Karen McGovern

As a jewelry designer, I try to set my standards quite high---I want my clients and collectors to be assured that when they purchase from me, they are getting the best quality.  That's why I only buy my copper plumbing pipe from reputable hardware stores.  Wait...what?

Yes, today we will be working with one of my favorite things...copper pipe from the hardware store! This quick and easy tutorial is a great way to begin working with solder and a great way to experiment making bezels in differing depths. There are so many things you can do with copper pipe bezels!!!

What you'll need:



Copper pipe from Home Depot, Lowes, etc.  The pipe comes in different diameters, so pick up a variety. You can usually find short lengths, or ask if they will cut lengths to your specifications.

Pipe Cutter. You can buy this in the same section  you find the pipe.

Copper Sheet - Etsy, Rio Grande, Cool Tools

Easy Solder Paste - Cool Tools

Micro Torch - Amazon, WalMart, Etsy

Metal Shears - Rio Grande

Sandpaper/Sanding Sponges - Hardware Stores

Flat and Needle Files - Etsy, Hardware Stores, Rio Grande

Fine Line Sharpie

Liver of Sulfur or Patina of your choice - Cool Tools

What You'll Do:

First, begin writing a tutorial about making bezels using copper pipe and HAVE YOUR COMPUTER EAT ALL THE IMAGES YOU TOOK FOR IT THE DAY YOU WANT TO POST IT.  Oh, wait...that's not for you to do, THAT'S WHAT HAPPENED TO ME. CRAPCRAPCRAPCRAPCRAP. 

So, this tutorial may or may not have pictures that make sense.  I will do my best to describe the process.  SORRY, FOLKS!

First, decide how deep you want your bezel to be and mark a cut line on your pipe using a fine line Sharpie.  



Place the pipe in the cutter, lining the cutting disc up with your mark and tighten the cutter enough to hold the pipe in place but still allow you to rotate the cutter around the pipe. Tighten the cutter after each rotation until the pipe is cut through.  Viola! You have your bezel wall.



Clean the cut pipe by sanding edges smooth, file away any excess metal, etc.  At this point you can texture the sides by hammering on a ring mandrel if you wish. You can also texture the lip of the bezel as I did using a hammer.

**PICTURE THAT NO LONGER EXISTS**

Place the pipe bezel on a sheet of copper and trace around the bezel leaving a bit of extra room for ease in soldering.  At this point you can get creative, depending on what you plan to make here.  You can cut a free form shape for a pendant, or just create a simple bezel cup for a ring.  Go NUTS!

Dab 2mm dots of Easy Solder paste on the bottom of the bezel then set on the copper sheet.  Place on a solder block and heat with a micro torch, moving the flame around the bezel and bezel plate until the metal begins to glow red and the solder flows.  

**NEXT PICTURE THAT NO LONGER EXISTS***

Note:  Cool Tools has great videos and tutorials on their site that show how to use their solder pastes.  I love solder paste--it has flux in it so you save a step and it holds pieces together sort of like glue for quick soldering.  If you have not tried it go for it!  I also show more about this in and earlier tutorial for LMAJ here.

Quench and pickle.  

*****NOTE ABOUT PICKLE*****I ran out of commercial pickle powder (which I get from Cool Tools) when I was making this tutorial.  (Do you get the idea this tutorial was doomed from the start?  Computer ate all the photos, ran out of pickle...If your computer starts to smoke while you read this, RUN!) Anyway, I made vinegar/salt pickle for the first time and it worked LIKE A CHARM (take THAT stupid tutorial).  One cup white distilled vinegar, one heavy teaspoon coarse salt, heated in a clean crock pot.  Smelled a bit, but firescale will literally float off whatever you pickle in a remarkably short time!  Keep your pickle clean and separate.  By that I mean use one pot for copper, one for brass and one for sterling.  If you don't have a line of labeled pickle pots, be sure to make a clean, fresh batch for each metal you pickle.  If you combine metals in the same pickle you will plate your metals with copper.  Brass and silver will turn pink and require a lot of cleaning and sanding to get the copper deposit off.  SCIENCE!!!

Back to the tutorial that is trying to kill me....

At this point, simply clean and finish your bezel.  If making a ring, invert on a solder block and solder on a ring blank (which you can make from pipe, by the way!!!).  If making a pendant, drill or punch holes for split rings or solder on a bail.  The possibilities are endless! You can make an open back bezel using copper washers (Home Depot). There are just so many options with this easy design. Patina if you wish, and then fill the bezel with WHATEVER YOU WANT.  These bezels are great for resin work, mixed media, riveting, you name it.  Another note: Yes, there will be a line of silver at the base of your bezel where it meets the copper back plate.  If you patina with liver of sulfur that should blend away nicely.  If you are really bothered by the silver line, patina, then color with a deep brown sharpie marker.  Seriously.  This will blend with the copper and works quite well.  I cover the silver, blend with my finger and let dry. Then I seal with clear coat, wax, whatever.  Sharpies are magic.....

Trimmed and sanded bezel.  I haven't used any patina yet....

TIP:  You don't have to leave the bezel round.  I cut larger diameter pipe, then bend and shape the bezel free-form depending on what I want to make.  For the ring below I shaped the cut pipe to an oval-ish shape, soldered on a back plate, cut and trimmed, and then used more pipe for the ring shank.  The pearl is in a commercial silver bezel I soldered to the side.  I resin set abalone veneer inside the bezel.  As you can see, I'm into abalone these days....THERE ARE SO MANY WAYS TO USE PIPE BEZELS!!  



The image below is the direction I am going with the bezel I made for this tutorial.  It fits a sea urchin shell perfectly, and I plan to rivet or micro-screw the pearl in the middle, through the bezel back and abalone shell which will hold the bezel on the abalone shell. The urchin will be resin set inside the bezel....it will hopefully be a pretty  cool pendant by the time I am done.  



So, what will YOU make with your pipe bezels???  Show us!!! Now, go make something AMAZING!

Friday, March 20, 2015

Creating a Custom Bead Tree

by MaryAnn Carroll

Some History:

It has been awhile since I used my little doll kiln to fire beads. I do fire in our large wood-fire kiln, but that is only when Bill has enough large pieces to fill it up. A few weeks ago I decided I would sit down and create lots of mid-fire (approximately 2200 degrees F) cone 6 beads and a bunch of cone 10 (can fire to approx. 2400 degrees) beads for the wood kiln so I would be better prepared.... I am the type that is often scrambling at the last minute!!

Here they are completely dry and getting bisque fired. I bisque fire to about 1850 degrees F and that preps them for the glaze that will be applied. There are a few other things in there that I am making for our upcoming show that we are organizing called Potters for Pets that will be at the CNY SPCA in Syracuse, NY.  We also have a Facebook page for this event. We are really hoping for a big turnout, since this is the first show that we have been in charge of. (A little promo here) If you are in the Central New York area, it would be great if you could share our event! It is a first annual, so we need all the help we can get!!


So, I typically leave my warped, very used bead trees in my kiln after use. This time I went to look and there were two of the four! I searched and searched..... no luck. Being that I have a husband who most of the time likes to please, he made me a couple more, but it will be weeks before they are ready to use.  My bead trees are made to get the most out of my kiln. The original group has gone through at least 40 firings and are badly warped. Even warped, I make them work.

Since I use a mid-fire clay, my bead trees are made from a higher fire clay (cone 10) which can go to up to about 2400 degrees F. You could make this out of the same cone that your clay is, but I don't know how well it will hold up. My original trees have been fired to cone 12 in the wood-fire kiln many times. They have taken a bit of a beating as you can see. That's okay.... it is just the beads that need to be pretty!


What we originally did is take the measurements of my little kiln. We then designed trees (this was a few years ago) that would work just right inside the kiln utilizing the most space.  The new ones are a tad bit narrower as it was always a tight squeeze getting all four trees in and there is nothing worse when you carefully set the last tree in a your hear, "ping!" A bead has left one the of trees!!!! Yup, that means that they ALL come back out to start all over. Needless to say, loading the kiln is not one of my favorite things.

With all of that said, I thought I would share how to custom make some of your own bead trees. I cannot compare these to what you can purchase online, but I can say that I can use the most space possible with my own design. You certainly need to start by taking your own kiln measurements and go from there. Also, take into consideration that as a rule the clay will shrink 15%.

The Tutorial:

Here is one of the new trees shortly after being built. This time Bill added some supports on the side to see if this will help slow down the warping. To create this, he use a slab of clay that was rolled out. He then scored and slipped the clay to connect the sides and the base.

Here is a link of a score and slip demonstration. 

After doing that we waited until it dried to a leather hard stage.


In the leather hard clay, I used a pencil tip to begin the spacing that I want. It is best to stagger them as you will see later. I start by measuring approximately 1 inch apart.


I did pull out the ruler after the first row. so that I could stagger more accurately to make the most holes that I could. That is another benefit to making your own. 


After the pencil measures, I started to puncture the holes with a toothpick (I use toothpicks for everything when it comes to clay!) Never just push it through. You need to use a rolling motion.


What I found, however, was that the clay was a little too hard and I was afraid that I wold break the tree. I grabbed what was closest to me. I get lazy sometimes and don't like to get up when I am in the middle of something! I then took a that little piece of nichrome wire in my reach (the same high fire wire that you will hang beads on when you fire them) and used that to puncture the rest of the holes.



As you can see, I did not put the hole all the way through. Instead I pushed it (turning the wire) until it just started to poke out the other side. You don't want to put too much pressure on the clay. If it broke, it would be a very sad day.


You then go to where it was punctured on the opposite side and push the wire through tuning while doing that. This process gets repeated multiple times. I think I did this at least three or four times. 

Once you are satisfied,, you can take one of your clay tools. I would tell you what this one is called, but at the moment I cannot remember. If you are over 50, you get it! You can pick a tool that you are most comfortable with. This happens to be my "go to" tool.


Then I wiggle the holes to make them bigger than the nichrome wire that will be used to hang the beads. The reason for this is that the clay will shrink 15% as stated earlier. I also do not like them to fit too tight. I like to balance the beads on the wire.



Here it is after an hour of work. It takes many times to get it just right. Leather hard clay is not something you want to be rough with. It will break. Now the only thing left is to let it dry slowly. It will be a couple of weeks before I can fire this tree for use with my beads. You do have to fire this before using. I would recommend at least a full firing to cone 6. Certainly, if you use lower fire clays such as earthenware, you would have to make some adjustments.



So, as those dry, I am going to use my old dependable warped trees to fire this batch of beads that I made. As you can see I have glazed beads balancing on the nichrome wire.



These are all fired now. It took two firings for all of them.


By custom making my bead trees, I am able to avoid using shelves like you see in this picture. This was a pain and takes up space that I cannot afford.


Here is on group fired. One took a hit by tipping into the kiln brick. I was able to use my dremel to sand that white off of it. It is the pendant on the top left. that is because I just balanced a broken tree between two kiln bricks. Not the the best move...... live and learn.


And..... guess what was found a day after making the new trees.  I am sure that I don't need to tell you that the answer is... the two missing bead trees!!!! Yup, Bill found them out by the wood-fire kiln. Isn't that always the way? The good news is that now I have some extras.


Enjoy your Friday.


Thursday, March 19, 2015

How To Be A Jewelry Designer by Karen McGovern

First....

Get a GREAT IDEA



Think about GREAT IDEA for a while—assemble/construct in head 
or on paper to convince yourself that said idea is, in fact, great

Decide idea is great
                                              
Find *FREE TIME to create GREAT IDEA

*FREE TIME is a mythical stretch of uninterrupted time to be
spent completely at your discretion

Fix cup of coffee

Go to studio

Stare at the wreck that is your work space



Shrug and sit down

Begin assembling needed items to create GREAT IDEA

 Immediately misplace KEY ITEMS needed for GREAT IDEA

**Search

**Search

**Curse

**Curse

**In no particular order

Begin actually creating GREAT IDEA

***Drop and have to fish out from under your bench/work space 
approximately 1,000 things, many of which will cause you to crawl
around on your hands and knees using your smart phone as a flashlight

***Incorporate Cursing

Hammer at least one finger

GET IN THE ZONE




Have THE ZONE completely ruined because 
THE PHONE IS RINGING/DOG IS BARKING/KIDS ARE SCREAMING

Curse

Curse some more



Get up to deal with interruption of *FREE TIME

Realize YOU HAVE TO PEE LIKE YOU HAVE NEVER PEED BEFORE

Skip all interruptions and barely make it to the bathroom for epic peeing

Scream at everyone to JUST SHUT UP FOR A FEW MINUTES, OKAY?

Go back to studio

Grab your cup of coffee and realize that you put your 
needle files in it while IN THE ZONE

Remove and clean needle files

Eye cup of now ice-cold coffee for .52347 seconds and drink it anyway

Continue creating GREAT IDEA

Realize the thing you JUST HAD IN YOUR HANDS RIGHT 
BEFORE INTERRUPTION has now VANISHED


Freak Out




Search

Search

Search

Find thing right where you left it

Get back IN THE ZONE




Repeat any and all steps above as many times as needed until 
GREAT IDEA is actually completed



Freak out a little bit at how great GREAT IDEA really is

Realize you have to pee AGAIN

Smile foolishly for the rest of the day



Repeat for the rest of your career!

Now, GO MAKE SOMETHING AMAZING!
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