Happiness is......

a returning customer.

by MaryAnn Carroll

Today I just want to share a little bit about what my friend and LMAJ associate, Karen McGovern, does with discs that I create specifically for her two or three times a year. What I love about working with Karen is that she gives me lots of freedom and doesn't put limits, directions, expectations, etc. on the custom order. I am not one for custom orders because I am a little obsessive and worry that things will not turn out okay. They tend to take me twice as long.  I prefer to create freely without the unpleased customer's fictitious voice echoing in my head, "that's not what I envisioned, wrong color,  I don't really like that... etc."

Karen simply let me know that she didn't need any reds or yellows. I forgot about the yellow part between the message I read upstairs in my house and the walk to the basement where my very messy studio is! Whoops! It's the old being in your 50's thing. You'll see a couple yellows below. I am not a fan of yellow, so it isn't something I tend to favor, unless it has earthy tones to it.

She did tell me the she gravitated toward the discs that are the light caribbean blue, so I decided to make lots for this order in various sizes. The discs range from eensy weensy (1/4") to large (1 3/8"). It is actually those two sizes that are the toughest to enamel. The larger take longer and many coats to achieve a rich color and with the smalls, you have to be careful to be fast, so that the copper doesn't melt in the flame. The color can disappear from that size in a couple of seconds as well as the disc itself!

Here is what I finished up last night.

What I find amazing is how Karen uses these in so many different ways. I think anyone that see her work would agree that she is incredibly talented.

And some of my favorites.....

Karen also offers a tutorial about one way to use discs.

You can find that HERE. You can also find more from Karen on Facebook. 

Creating a Custom Bead Tree

by MaryAnn Carroll

Some History:

It has been awhile since I used my little doll kiln to fire beads. I do fire in our large wood-fire kiln, but that is only when Bill has enough large pieces to fill it up. A few weeks ago I decided I would sit down and create lots of mid-fire (approximately 2200 degrees F) cone 6 beads and a bunch of cone 10 (can fire to approx. 2400 degrees) beads for the wood kiln so I would be better prepared.... I am the type that is often scrambling at the last minute!!

Here they are completely dry and getting bisque fired. I bisque fire to about 1850 degrees F and that preps them for the glaze that will be applied. There are a few other things in there that I am making for our upcoming show that we are organizing called Potters for Pets that will be at the CNY SPCA in Syracuse, NY.  We also have a Facebook page for this event. We are really hoping for a big turnout, since this is the first show that we have been in charge of. (A little promo here) If you are in the Central New York area, it would be great if you could share our event! It is a first annual, so we need all the help we can get!!

So, I typically leave my warped, very used bead trees in my kiln after use. This time I went to look and there were two of the four! I searched and searched..... no luck. Being that I have a husband who most of the time likes to please, he made me a couple more, but it will be weeks before they are ready to use.  My bead trees are made to get the most out of my kiln. The original group has gone through at least 40 firings and are badly warped. Even warped, I make them work.

Since I use a mid-fire clay, my bead trees are made from a higher fire clay (cone 10) which can go to up to about 2400 degrees F. You could make this out of the same cone that your clay is, but I don't know how well it will hold up. My original trees have been fired to cone 12 in the wood-fire kiln many times. They have taken a bit of a beating as you can see. That's okay.... it is just the beads that need to be pretty!

What we originally did is take the measurements of my little kiln. We then designed trees (this was a few years ago) that would work just right inside the kiln utilizing the most space.  The new ones are a tad bit narrower as it was always a tight squeeze getting all four trees in and there is nothing worse when you carefully set the last tree in a your hear, "ping!" A bead has left one the of trees!!!! Yup, that means that they ALL come back out to start all over. Needless to say, loading the kiln is not one of my favorite things.

With all of that said, I thought I would share how to custom make some of your own bead trees. I cannot compare these to what you can purchase online, but I can say that I can use the most space possible with my own design. You certainly need to start by taking your own kiln measurements and go from there. Also, take into consideration that as a rule the clay will shrink 15%.

The Tutorial:

Here is one of the new trees shortly after being built. This time Bill added some supports on the side to see if this will help slow down the warping. To create this, he use a slab of clay that was rolled out. He then scored and slipped the clay to connect the sides and the base.

Here is a link of a score and slip demonstration. 

After doing that we waited until it dried to a leather hard stage.

In the leather hard clay, I used a pencil tip to begin the spacing that I want. It is best to stagger them as you will see later. I start by measuring approximately 1 inch apart.

I did pull out the ruler after the first row. so that I could stagger more accurately to make the most holes that I could. That is another benefit to making your own. 

After the pencil measures, I started to puncture the holes with a toothpick (I use toothpicks for everything when it comes to clay!) Never just push it through. You need to use a rolling motion.

What I found, however, was that the clay was a little too hard and I was afraid that I wold break the tree. I grabbed what was closest to me. I get lazy sometimes and don't like to get up when I am in the middle of something! I then took a that little piece of nichrome wire in my reach (the same high fire wire that you will hang beads on when you fire them) and used that to puncture the rest of the holes.

As you can see, I did not put the hole all the way through. Instead I pushed it (turning the wire) until it just started to poke out the other side. You don't want to put too much pressure on the clay. If it broke, it would be a very sad day.

You then go to where it was punctured on the opposite side and push the wire through tuning while doing that. This process gets repeated multiple times. I think I did this at least three or four times. 

Once you are satisfied,, you can take one of your clay tools. I would tell you what this one is called, but at the moment I cannot remember. If you are over 50, you get it! You can pick a tool that you are most comfortable with. This happens to be my "go to" tool.

Then I wiggle the holes to make them bigger than the nichrome wire that will be used to hang the beads. The reason for this is that the clay will shrink 15% as stated earlier. I also do not like them to fit too tight. I like to balance the beads on the wire.

Here it is after an hour of work. It takes many times to get it just right. Leather hard clay is not something you want to be rough with. It will break. Now the only thing left is to let it dry slowly. It will be a couple of weeks before I can fire this tree for use with my beads. You do have to fire this before using. I would recommend at least a full firing to cone 6. Certainly, if you use lower fire clays such as earthenware, you would have to make some adjustments.

So, as those dry, I am going to use my old dependable warped trees to fire this batch of beads that I made. As you can see I have glazed beads balancing on the nichrome wire.

These are all fired now. It took two firings for all of them.

By custom making my bead trees, I am able to avoid using shelves like you see in this picture. This was a pain and takes up space that I cannot afford.

Here is on group fired. One took a hit by tipping into the kiln brick. I was able to use my dremel to sand that white off of it. It is the pendant on the top left. that is because I just balanced a broken tree between two kiln bricks. Not the the best move...... live and learn.

And..... guess what was found a day after making the new trees.  I am sure that I don't need to tell you that the answer is... the two missing bead trees!!!! Yup, Bill found them out by the wood-fire kiln. Isn't that always the way? The good news is that now I have some extras.

Enjoy your Friday.

Win $50 or $25 to spend online at Auntie's Beads

Winners:

Nicole Demore and Shaiha! Congrats!!

I know your first question is, "How?" Not only will it be easy, but I think you might find this to be a useful way to win a giveaway on top of it!

The drawing will be held in the evening of Sunday, July 27th. There will be two gift certificates given to the first two people randomly picked from the comments. The first person will receive $50 and the other $25.  Those will be good to spend at Auntie's Beads. This is open to everyone. Please leave a way to contact you in your comment or it will not be able to be counted.

Here is what we are asking from you. Please visit this LINK. It starts off on a page like the screenshot below.

Once you read about the online jewelry calculator, please visit this jewelry pricing calculator link to see how it works.

Here is what we would like you to do.

Share your ideas about how to make this calculator the most efficient, easy to use calculator for pricing jewelry. What do you like? What would you like to see added or changed?

Being that we create handmade at LMAJ, one of our suggestions was adding something about the handmade aspect whether it is beads that are handmade or found, skill level needed to make a piece unique, etc.

Carol suggested a field for a product that would signify earrings, bracelet, etc, as well as possibly a size option for length of a necklace.

Those are our suggestions. Now we would like some of yours. My guess is that some suggestions might overlap. That's okay! 

You might want to visit Auntie's Beads for a little more exploring. And, you might be the lucky winner who receives the coupon code for $50 or $25.

I would also like to ask that you please promote this on your social network sites.

Thank-you for participating in this giveaway and GOOD LUCK!!!

MaryAnn

Wood-Firing 101

MaryAnn Carroll

In my last blog post I shared a little bit about the differences when firing ceramic beads. The most recent and my most special firings are when my husband does the firing for me! Well, I make the beads, glaze and prep, but cannot take credit for the 18 1/2 hours that it took him to fire this last time stoking the kiln every 3 minutes. I also wrote a post on wood-firing in a little more detail a couple of months ago. Click the highlighted links to read a little more if you please. The March post is when the process started for this particular firing.


Near the end of this firing, one of our young friends Connor came over to assist.





Why the name Split Fire Pottery? The chimney is split in two.




And what came from this firing?

Bill is currently listing on Etsy. Check it out by clicking HERE.

Pictured below are some examples of the beads that came out of the kiln after a two day cool down. I lost about 10 due to the wire adhesion, but the ones that did come out I am thrilled with. The pictures are super sized so you can see the full effect of what this process does.

Here they are......

 

We did a little experiment and put some of my mid-fire porcelain in the chamber near the bottom of the chimney. The beads on top are the way they look from that experiment. The beads on the bottom are beads using the same glaze, but they were fired in my electric kiln.

You can see more pictures of this firing and others by going to our Facebook page Split Fire Pottery and Artisan Beads Plus

Thank-you for supporting artists who create handmade with handmade.

MaryAnn

All of this for Wood-Fired Beads?

MaryAnn Carroll

I must say that I am pretty lucky to be able to include beads in regular wood-firings. It is definitely a rare happening, since, who would build a 34 cubic foot kiln to fire beads in? My husband, of course. I think he does this just to keep my happy! Yes, I am SURE he does this to keep me happy!!

The truth is that there is quite a process that goes into wood-firing. The first part of the process is the same for all ceramic artists who use a wheel and fire with methods such as electric or gas. You start off with clay...... and a wheel....

Then, a few steps follow.... like skill, knowledge, artistry, practice, more practice and more practice, until you get it just right. Nothing can replace the time to perfect an art like practice.

This is Bill at a recent "throwing" event near our home.

Once the piece is thrown, it is left to dry until leather hard. At this time, the thrown piece gets trimmed.... Well, MANY pieces get trimmed. To fill his wood-fire kiln, it takes about 300-350 pieces depending on the size of the pieces.

A leather hard bowl that has been trimmed.

Now, it takes about a week or two for the piece to dry completely. At this point, they go into his electric kiln to be bisque fired. A bisque firing basically prepares a piece so that it can be handled without breaking during the glaze process.

This is one shelf prepared for a bisque firing inside of the electric kiln. Typically, 4-5 shelves similar to this are stacked.

A grouping ready to be removed for glazing.

 After they are bisque fired, it's time for the glazing....

As you see, he has a little of the female appeal going as strongly encouraged by me....

This group shows the wadding on the bottom of some pieces. I will explain that more when I post Part II of the process.

Look at the picture below. Do you see where the arrow is pointing? That is one small rack of my beads. You might be able to see why wood-fired beads are rare. These kilns are not built for beads and most who go through the labor of building a wood-fire kiln are doing so for the love of this form of pottery making, as well as for larger works of art.

Bill is preparing for another firing now. I will keep you posted for the 2nd half of the process. It's even more involved that the first half. You can learn a little more in advance by visiting his website and/or his shop.

Here are some beads from some past firings.

 

 

Thanks so much for reading and for supporting artists who create handmade with handmade.

MaryAnn